Industrial Paper Cores

Paper Cores are cylindrical shaped cardboard tubes that act as a base for certain materials which can be wound around the tube. Paper cores are also called industrial tubes, cardboard tubes, spiral wound paper cores and fiberboard cores.

These Tubes are used for many applications. Paper towel rolls, chart rolls, cable reels and many other widely used items are wrapped around these cores. Industrial cores are manufactured on the basis of the demand of the customer in accordance to their requirement and necessity. These tubes are mostly used in fabric, adhesive, electrical, paper products and converting industries as a suitable base around which material can be wrapped for shipping, storing or spinning.

Construction

Most manufacturers of paper cores use similar methods to create their cores. It takes just a few hours in the manufacture of paper cores.

  • The process begins with collecting some amount of wood pulp in a container.
  • The pulp is then broken down into minute pieces with the help of a machine.
  • Different chemicals are added to these pieces that make the paper mushy, smooth, strong, and evenly-colored.
  • The newly formed pulp is passed through a conveyor to remove moisture from it.
  • The pulp is then molded into desired shape and size (mostly cylindrical) and dried completely.

The pulp tends to remain in the given shape but sometimes the industry coats the inner pulp with a layer of cardboard or some other material for additional strength. The end product or the tube is then cut according to the requirement and is ready to use.

Advantages of Industrial Tubes

There are plenty of alternatives of paper cores available in the market. The industries still choose to use paper cores because:

  • Environment Friendly – Paper core doesn’t contain any non-biodegradable element and is easily recyclable.
  • Strength To Weight Ratio – As compared to its weight, paper cores provide both strength and practicality for multiple purposes in industrial and household uses.
  • Less Shipping Costs – Lightweight paper cores reduce the shipping costs for industries without compromising with the protection of the material.
  • Easy Packaging – Cylindrical tubes provide a flexible base to the material which makes it easy to pack.
  • Sustainability – Paper tubes are highly sustainable and since it is made up of recyclable materials, it can be easily recycled or reused.

Uses Of Industrial Tubes

  • Industrial Cores are polished to be used in polyester films and audio tapes. It helps in the rotation of the disc, without the tape being damaged.
  • Industrial Cores are used in adhesive tapes. The outer surface of the core is polished with plastic or epoxy and the tape is winded over it.
  • Industrial cores are the best way to handle wool and other natural fibre materials.
  • It is used in the process of jute winding. Industrial cores are used to stretch raw jute and then wind them back .
  • Small mechanical goods are kept in a medium sized core in order to prevent it from damage while packing and transportation.
  • Industrial cores play an essential role in the manufacture of submersible pumps. It is packed in the paper core and then covered with perforated materials to prevent damage.
  • Industrial core is primarily used in the manufacture and printing of newspapers. It is used while breaking the paper, thinning it and lastly drying it by rolling the rough edges of the paper core over it.
  • Strong Industrial core is used in the packaging of beverages, alcoholic and non alcoholic.
  • Industrial core is preferred over plastic core for adhesive tape wounding. It is more affordable and is easy to dispose of as compared to plastic core.

Foils are spun around Industrial cores which makes the waste generated by these foils considerably environmentally friendly.

Just Paper Tubes gets the OK to expand

Just Paper Tubes are delighted to announce that we have been granted permission to expand our premises by Selby District Council.

Our growing business will begin development on the site in Selby at Rainwall Mill off Lowmoor Road within the next few weeks. Described as a “light industrial unit”, our development will be a new state-of-the-art building, measuring 800 sq. metres. It will feature controlled storage chambers, keeping out humidity and other potentially damaging influences, so we can keep our finished products in top condition. The new facilities will allow us to continue to bring an exceptional service to existing customers while having the opportunities to develop relationships with new ones.

We take environmental responsibility seriously at JPT and have recently  been awarded the ISO 14001environmental certification again at our facility at Cliffe Common. We will continue our commitment to the environment and sustainability at our new facility.This includes an effective environmental management system.

As industry leaders in industrial paper tubes, we have had significant growth in the last few years and new facilities will allow us to continue that path even more by unleashing our manufacturing capacity and continuing to provide a superior service. We are proud to be located in Selby, and the new warehouse will bring long-term employment opportunities for those locally. We plan on hiring staff that are looking to grow with the company and be part of an already very successful team.

Applications of Cardboard Tubes in Various Industries

Cardboard tubes, also known as paper tubes, are cylindrical items that are made from wood pulp. It can be made into various varieties of cardboard like paperboard, fiberboard, paper-adhesive composites, and kraft paper. These tubes are used by various industries as per their requirements. Cardboard tubes are typically manufactured from cardboard ribbons that are wrapped around a mandrel. The manufacturing is done as per the design dimension requirements of the customer.

As stated earlier, various industries use cardboard tubes as per their requirements, hence, these tubes serve a broad range of products and are manufactured accordingly so as to meet the requirement. Let’s have a look at different uses of cardboard tubes in various industries:

  • Shipping and Mailing: Cardboard tubes are most commonly used in the shipping and mailing industries. Also known as shipping or mailing tubes, these are used to send documents, posters, artwork, and important papers safely from one location to another. These tubes provide a structural strength to the items placed in it and can withstand a lot of pressure during the transit. Hence, making it easy and safe to send such documents and papers from one place to another without any possible damage.
  • Construction Industry: Cardboard tubes have a lot of applications in the construction industry. Contractors use heavy duty and highly durable cardboard tubes while constructing concrete pillars. Cardboard caulking tubes are used to dispense caulking material for sealing joints and seams. Cardboard tubes are also used in mechanical and automotive industries. Here, these are used as grease cartridges.
  • Paper and Fabric Industries: Companies that manufacture fabrics use cardboard cores to roll fabric in order to provide structural strength to the product. Various fabrics are not supposed to get a bend or wrinkle, cardboard cores help in eliminating any such issues. Paper industries also use cardboard rolls to transit large consignments of paper from one place to another without causing any damage to it. Other common products that use cardboard cores are toilet paper rolls, paper towel rolls, labels, tapes, carpets, textiles, etc

 

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Cardboard cores are not limited to above-mentioned industries only, rather various other industries use these cores to create a final end product for consumers. It is important to understand that these cores are made accordingly to the nature of the industry or the demand of the customer. Let’s take a look at some of the design practices of cardboard core manufacturing in accordance with certain industries.

  • If a heavy duty, high strength, and water resistant cardboard core is required, high strength cardboard along with adhesives and waterproof sealing layers are used to make the core. The wood pulp-resin mix is prepared and cured. Various heat treatments are done to make the desired product. When manufactured in such a manner, the final product is much stronger and can bear a lot of transit damage without affecting the items placed in it. These cores can easily withstand weather damage as well.
  • For mailing industries, thicker cardboard tubes are made. The wide size range of cardboard cores makes it easy for the customers to choose the correct size as per their requirement. Plastic plugs attached to both ends are used to seal the tube. In addition to that, the cylindrical shape of the core makes it an ideal choice for shipping documents as it does not require bending or folding of the document.
  • For food processing items, product information and the company logo can easily be printed on the tube. For gift packaging, colorful and designed cardboard tubes are made.

Cardboard cores are eco-friendly as they are made from recycled paper and are easy to recycle as well. High strength cardboard cores can be used again and again, which means they are cost efficient as well. These are tough and durable, hence, they easily can replace plastic, wooden, and metallic cores. So, choose wisely and opt for cardboard cores.

For any additional information regarding cardboard tubes and cores, get in touch with our team here. We provide quality products as per your business requirements.

Paper Tubes – Manufacturing Process, Types and Benefits

Be it for individual use or industrial use, paper tubes serve a lot of purposes. From shipping a single document to constructing a concrete pillar, paper tubes, also known as cardboard tubes, have a lot of functions in our day to day life. So, let’s take a look at some aspects of paper tubes, how they are made and how they are used:

Manufacturing Process: Large pieces sheets of paper or cardboard are cut into thin ribbons and an adhesive coating is applied to them. These ribbons are then winded on a mandrel and given a designated shape. Depending upon the desired thickness of the tube, the ribbon can be winded in multiple layers. In order to make heavy-duty cardboard tubes and waterproof or water-resistant tubes, additional adhesive and layers of interior waterproof sealings are added during the manufacturing process. As the mixture of resin, adhesive, and wood pulp is prepared, it is cured and an oven is used for additional curing of the mixture. As heat is applied to the mixture, the pulp, and the adhesive blend into each other, giving strength to the final product. This final product can then be used for transportation and storage purposes and is not affected by weather or moisture.

Custom Paper Tubes: In case a customer requires a custom paper tube, various factors are considered, like the function of the tube, the durability of the tube, length & width desired by the customer, etc. These factors let a manufacturer decide the thickness, strength, and various other dimensions of the end product. In the case of custom mailing tubes, thicker cardboard is selected for the manufacturing process. Decorative foils and paper coatings are also applied if desired by the customer. The manufacturer can also add product information labels, logos of the customer. In case of gift packaging and holiday-themed paper tubes, various colors, patterns, and designs are also used.

The ends of the tube are sealed with seal plugs, made of plastic, that can be used to seal the ends temporarily or permanently (in case of confidential documents where tempering could be identified).

Types of Paper Tubes: There are various types of paper tubes and each type serves its own purpose. These may be listed as:

Shipping Tubes: These tubes are used to ship or transport documents, papers, and artwork. As the tubes are cylindrical in shape, there is no need to fold these documents that can get damaged otherwise. Shipping tubes are also known as mailing tubes and are very durable so as to bear all the dents and blows during the transit while safeguarding the items present in it.

Caulking Tubes: Cardboard tubes are used in construction works as caulking tubes. As the name suggests, it used to dispense a substance known as Caulk. Caulk is used for sealing all the seams and joints. These are fitted to caulking guns and with the help of a plastic spout and a cap, the caulk is dispensed.

Paper Cores: These are used to provide structural strength to various products like paper towels, fabric rolls, toilet paper, grease cartridges, electric wires, etc. As these products are very soft and cannot undergo any load factor, paper cores are used at its center so as to provide strength to these products. Paper cores are used in tape rolls as well.

Kraft Tubes and Sonotubes: Kraft tubes are used as postal tubes as they are made of high-quality kraft paper and can withstand a lot of stress during the transit process. Sonotubes are used in construction works for making concrete pillars. It provides a rough cylindrical shape to the pillar as the concrete is poured into it.     

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Benefits of Paper Tubes: The benefits of paper tubes can be listed as follows:

  1. By adding a layer of non-porous material, paper tubes can be used for food processing as well.
  2. They are strong and flexible.

     3. Cylindrical shape provides them with extra strength.

    4. Ideal to transport documents, posters, blueprints, maps, etc. without the need of folding them.

   5. Reusable and can be easily recycled.

   6. Cost effective when compared to metal, wooden, and plastic tubes.

  7. Lightweight and durable than other tubes and cores.

What are the Major Benefits of Using Industrial Tubes?

Cardboard tubes are the most preferred packaging material choice for many brands and industries. Cardboard material ensures that it can carry a wide range of products in a range of weights and provide sustainable packaging solutions. Furthermore, cardboard industrial tubes are highly – customizable and cost-effective.

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Top Benefits of Using Cardboard/Paper Tubes

There are a number of benefits of using paper or cardboard tubes in industries. If you are not aware of many, keep reading the pointers mentioned below to know.

  • Cushion Packaging- These tubes provide a stable cushion keeping items safe during long-distance transportation, shipping or handling. 
  • Customizable- Depending upon the protection required, these tubes can be customized in various sizes and thicknesses. Not only this, cardboard tubes keeps moisture away, which is important for food products to withstand long shipping times. 
  • Cost-Effective- Cardboard industrial tubes are cost-effective than other options available. These tubes do not require high labor costs to manufacture and fill the boxes. Moreover, these tubes are easy to recycle and can be stored for later use. 
  • Eco-friendly– Cardboard is one of the most eco-friendly packaging materials available on the market. Using cardboard or paper tubes can give your company the right claim themselves an ‘eco-friendly company’. 
  • Easy to Use- Cardboard tubes are easy to use for the industries and customers. After the customer receives a product, customers can easily separate the two sides of the package to take the product out.  The contents will be safely nested inside the packaging.

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One must always trust the reputed companies to meet their cardboard tubes supply needs. This is because it gives you a peace of mind that you will be delivered highest quality products. Always carry out proper research work when you are searching whom to trust the job because confiding the job with the inexperienced professionals can have a drastic effect on your purchase.

Buy now!

If you are looking for highest-quality industrial tubes, look no other than- http://www.jptcores.com/. They are the leading manufacturers of cardboard core, cardboard tube and paper tubes. They have got their own transport fleet to ensure they are able to deliver their products straight to their customers. Moreover, they are an ISO-9001 certified company for quality management.

 

 

 

 

 

 

 

 

 

Why Are Industrial Tubes Used in Various Industrial Applications ?

Industrial paper tubes are reaching far beyond the traditional uses of packages and shipping. These tubes and cores have proven to be quite versatile because of the many ways they are used. Paper tubes are cylindrical cardboard containers and are used in a wide variety of applications because of their size and thickness. The industrial tubes are a cost-effective solution for shipping, storing, mailing, manufacturing and distributing products.

Various Uses of Industrial Tubes

Mentioned-below are some of the major advantages of using industrial tubes in a variety of applications.

  • Electronics, food, and automotive industries greatly depend upon paper tubes for storage, shipping, insulation and distribution. The paper tubes are used to secure items during the transportation process and provide them structural support.
  • The reason why paper tubes are used are, they are able to withstand a large amount of pressure so that they do not get damaged during the transportation process.
  • Paper tubes are made up from wood pulp bases and contain multiple layers for tensile strength. The wood pulp material is formed into ribbons which are also sometimes mixed with adhesives which dry hard and improve the structural strength of the cylinder.
  • Depending upon the needs of the industry you are in, you can get paper tubes customized in thickness, length and diameter according to the desired application. The paper tubes are also coated in wax to provide moisture resistance and make shipping easy in humid environments.
  • In some cases, the industrial tubes are manufactured with foil for providing protection from moisture and use in decorations, labelling and printing. Food grade paper tubes are covered in foils to protect the food from contamination.
  • Electrical grade paper tubes are used as insulators because they are moisture resistant.

 

Buy Now!

Those were some of the major uses of industrial tubes. Depending upon the needs and the type of industry you are in, you can get these tubes customized according to your requirements. If you are looking for industrial tubes, visit- http://www.jptcores.com/. They offer tubes in various sizes and applications to meet the various needs of the industries. They have been providing highest quality products at affordable prices.

 

 

Various Applications of Industrial Tubes and Where to Buy these Tubes

Various kinds of industrial tubes are a multi-functional necessity for many industries. These tubes can be simple, extremely functional or anywhere in between. These tubes can be small, long, short, thick or thin. On the other hand, these tubes don’t have to be circular, but are available as rectangular, oval or D-shapes. Paper industrial tubes are widely used for shipping or packaging purposes because they can withstand high temperatures and ensure the safety of the goods or items.

Applications of Industrial Tubes

  • Talking about the industrial applications, these tubes are used to transport liquid or gaseous material from one area to another.
  • Depending upon your needs, you can get these tubes in various shapes and sizes according to your needs.
  • The best thing about these paper cores is, they are strong cardboard tubes or cylinders which are used in fabric, electrical, paper product and converting industries. These tubes are made from wood pulp fiber and can be combined with a variety of laminates and adhesives.
  • Paper tubes are extremely useful for saving space because they are used to store electrical wires and similar products which would take up more space otherwise. Furthermore, they are necessary for keeping materials in the good condition during the transportation process and prevent knotting, crinkling and tearing.

Where to Buy High-quality Paper Tubes?

When it comes to buying high-quality paper industrial tubes, you must always trust your needs with the reputed companies that have got a stellar reputation in delivering first-class services to the clients. You should always trust the leading cardboard and paper tube manufacturers who can understand your requirements and deliver what you have been asking for. The reliable professionals would be committed to help industries meet the daily needs so that they can function effectively. Most of the reputed companies run their own transport fleet so that products can be delivered to the customers in a timely manner.

Trust the Experts!

If you are looking for a reliable company to trust your paper tubes needs, then look no other than- http://www.jptcores.com/. They have got a solid reputation for delivering high-quality products and services.  For more information, visit their website.

 

The Different Types and Used of Postal Mailing Tubes

Mailing Tubes have been greatly used for shipping plans, wide-format printing material and packaging material to ensure the required goods and material arrive safely without needing oversized shipping boxes. Postal mailing tubes vary in length, width and material and can be used to meet the varied packaging needs of the businesses. Postal mailing tubes are environment-friendly and can be reused hence decreasing the amount of waste and supply costs. These tubes are made of recycled material that can be fully reused after use.

How to Choose Mailing Tubes for Your Needs?

  • This is the most common question that business owners come across. As mentioned earlier, mailing tubes come in different formats, sizes and material, you can choose the ones that can perfectly meet your packaging and shipping requirements.
  • These tubes are sturdy in nature and provide adequate protection to the items so that they do not get damaged or destroyed on the way. If you want to keep photos, blueprints and other material, free from wrinkles and damage, you can go for standard tubes that keep your paper material intact.
  • On the other hand, using heavy duty tubes are a viable option for shipping breakables and delicate items that require proper protection.
  • Postal mailing tubes provide enhanced protection to the items and protect them from getting bent or damaged during shipping.

Different Shapes of Mailing Tubes

Mailing tubes are available in different shapes to help you easily transport your goods or items.

  • Round tubes are ideal for protecting photos, posters and blueprints.
  • Triangular tubes can be used to avoid rolling and provide simple packaging solution.
  • On the other hand, square shaped tubes provide increased space for items.
  • Flat tubes are ideal for fabric or wallpaper items that are fragile from rips or dirt.

Looking for Mailing Tubes?

If you are looking for postal mailing tubes, visit- http://www.jptcores.com/. They are a leading cardboard core, paper tube and cardboard tube manufacturer meeting the varied needs of the businesses. JPT is an ISO certified company offering steadfast services to the clients. Visit them for more information.

Cardboard tube packaging brings a lot to the table

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Many products are on offer in the market. Some of them enjoy a better reputation, and some of them don’t. Product quality is the most important thing, but you cannot ignore the importance of packaging. Yes, it is imperative that you must represent your product in the best possible way. This is the scenario where cardboard tube packaging enters the frame.

Packaging is one thing that can help you with product distinction. If you have a reputation of being a quality brand, then you must be having some loyal customers. A nice packaging can always help them in product recognisation; they don’t have to waste a lot of time on finding it among various products. This makes it convenient for the consumers to get their product without wasting a lot of time.

Packaging offers a real help to your business as:

Sales assistance – As the self-service retail shops are becoming popular, the role of packaging has become vital. The days are gone when people used to ask the salesman about the product they need. Nowadays,  more and more people are giving preference to picking their product themselves. This is where you need some sales assistance, and this is what packaging brings to the table.

  • Marketing tool – Many companies spend a lot of money on various market strategies, as they realize how important is the marketing for the success of a business. Well, packaging can also be an instrument of marketing – less expensive, but effective. Cardboard tube packaging comes in several attractive shapes that make them look quite attractive. All those different shapes persuade customers to go for your product. It makes your product eye catching. Customers can recognise your product at a simple glance, as your product has a unique packaging.assasas.jpg

Apart from  being a sales assistant and a proven marketing tool, cardboard tube packaging makes the transportation process very easy.  Well, now you must have get the hand of what  important role does packaging plays in a business.

JPT (Just Paper Tubes) is a renowned name in  cardboard core, cardboard tube and paper tube manufacturing.  We operate 24 hours a day, and this quality makes it possible to deliver our customers  the best products, whenever they want. We use dedicated production lines and we’re ISO 9001 certified for quality management.

 

 

Cardboard Tubes A Growing Industry

Cardboard TubesA cardboard is a general term that is associated with the heavy –duty paper of various strength,ranging from a simple arrangement of sheets of paper to multiple layers.

The history of cardboard tubes as a form of packaging is linked with the development of paper manufacturing whereas cardboard is simply a form of thick paper.

People use these tubes for different purposes in their daily life eventually due to which the popularity of cardboard grew rapidly.These tubes can be used as a form of storage system for everything from carpets to papers.These can also be used to protect documents send through the post.

Cardboard tubes are the cylindrical products made from wood pulp into a variety of cardboard such as paperboard,fibreboard and craft paper.These are mostly used for mailing tubes, shipping tubes and postal tubes.The postal tubes can withstand pressure and stress that occur during transmission as these are made up from high quality kraft paper.

Hardpaper tubes are used according to their function,size and industry.These can also be coated with colourful papers or foils. For instance, in food processing items, product information and logos can be printed outside the tubes.These can also be used for gift packaging to make different patterns and designs.

TYPES

Two types of cardboard tubes are available: For dry climate, the regular tubes are best and for wetter climate, water resistant tubes are recommended.

There are many other ways in which these tubes can be used by the users. Most types of cardboard tubes can be recycled either industrially or for domestic use.

The following ideas will give a second life to your cardboard tubes:-

  • STORAGE

Cover the bottom of the tube with something, preferrably, a part of carboard to make it as a small storage for items.

  • NAPKIN HOLDERS

Cut tubes in 2-inch pieces,paint them and you have a beautiful napkin holder.

  • GIFT PACKAGES

Paper tubes make great gift holders.Paint them, decorate them with ribbons, other accessories and pack gift for someone special.

Cardboard tubes are growing rapidly as these are used in different  types of industries and also in homes for different purposes. These are made from best quality material which can be recycled and helps to make a pollution free environment.

Our company Just Paper Tubes is one of the leading manufactures and suppliers of cardboard tubes.We are known for offering superior quality products with high strength, durability and efficiency. We manufacture our products using the best quality raw material. We offer to our clients as per their requirements and at reasonable prices.